Our Flexible Automation compliments the modern production requirements with Just-In-Time manufacturing. The need for highly flexible, lean manufacturing processes is driven by ever changing market demands.  Abacus Automation machines enable you to do production runs from a few thousand to millions of units, with dramatically shorter change-out times – often with a simple push of a button and a few minutes of tool change. The integration of advanced digital controls with masterful machine design will give you a competitive advantage by expanding your production capabilities efficiently and effectively.

Abacus Automation’s Quick Change Over production systems enable a truly flexible production line. You will benefit from the dramatic reduction in production down time and lost cost. Our customers report a typical reduction in change-out labor from 4 workers at 4-6 hours to a single technician at a fraction of an hour.  This represents dependable savings for every production shift throughout your manufacturing year.  Time AND money, now you can have both!

Our process development methodology is based on integrating product development with life cycle engineering and cost reduction. This continuous process optimization delivers high performance automation.

 Our adaptive engineering process is specific to our customer’s unique situations and types of product. All phases of our process are customized – from the initial design and prototyping, all the way to the final build and run-off.

Our electrical engineering approach combines all aspects of PLC programming, robotics, motion control, image processing and data analysis needed to provide the best performing automation solutions for aviation, medical, consumer products, automotive, and many other areas.

Our development process reduces the cost and time-to-market of automation while preserving efficiency, robustness and flexibility through robotic applications. We routinely integrate many popular makes of robotic arms for dedicated processes like Spot Welding, Material Handling, Laser Cutting and Precision Assembly.

Abacus provides our customers with full ownership of all design and drafting assets for their project. All specifications, tolerances, form, size and finishes for custom and commercial components are specified on the machine’s bills of materials and draft sheets. Additionally, our machine’s documentation assets are securely archived for the exclusive access of the machine owner.